First, view the main content of the handover

1, the condition of the machine and the quality of the product

(1). First check the process of the last shift, whether the machine operation is in a normal state, whether there is an abnormal situation, and the treatment measures and methods of the abnormal situation.

(2). Check the product quality of the previous shift. Check whether the product quality of the previous class meets the quality requirements and whether there are waste products and defective products. Whether waste, defective products and qualified products are stacked separately, and indicate their quality and quantity on the process flow sheet.

2. The production schedule of this machine. View the product content and plan completion status of a class produced by this machine, clearly understand the production progress of this batch of products, and make arrangements for the production plan of this class.

3, the adjustment of machinery and equipment. Check whether there is any adjustment to the machinery and equipment during the operation. If there are adjustments, which parts have been adjusted, and the use conditions after adjustment, you must make a detailed understanding.

Second, the preparation before production

1. The laminating machine must be refueled and lubricated before going to work every day. This work is mainly done by hand. The refueling must be serious, comprehensive, and can not be omitted. At the same time, it is necessary to observe whether the oil eye blockage phenomenon, once found should be cleared, clear.

2. Carefully read the construction order and correctly understand the requirements of the work order.

(1) The captain must understand the requirements of the construction order before starting the machine, and check whether the sample and work order are complete and consistent.

(2). Understand the type of laminating machine, whether it is dumb or light glue; if there is any hot stamping or gold printing product, if it is, you must first test the film and pay attention to the positive and negative of the film.

(3). When the requirements for the construction slip cannot be fully understood, the squad leader and the supervisor shall be asked clearly, and production shall not be conducted subjectively.

3, check the operation of the machine

(1). When the machine is turned on, it should be observed whether the machine has abnormal reaction. If there is any abnormality, it should be immediately shut down.

(2) Focus on observing whether the previous class of adjusted parts is normal.

(3) Check whether the electrical switch, brake and other components are flexible and reliable.

4. Preparation of raw and auxiliary materials

(1). Check whether there is any need for adhesive tape products to be put in place. If they are not in place, they should reflect the monitor and assist the monitor in handling the product.

(2). The operator shall collect materials according to the material requirements on the construction list. Hot stamping bump products with 9600 glue and Foshan tape over, no hot stamping products depending on the depth of the color to make a decision, such as Shandong Yantai glue.

5, machine adjustment

(1). The adjustment of the laminating machine is mainly performed by the captain, who assists the captain in supporting work.

(2). After the film-covered product is installed on the machine, the feeder and pull gauges of the laminator are adjusted.

(3). When glue is used, the amount of glue must be reasonably controlled. Generally speaking, the amount of glue depends on the amount of water absorbed by the paper. The amount of paper with a large amount of water needs more glue; the paper with a smaller amount of water needs less glue. .

(4). Pressure control. The pressure of the film should be determined by the thickness of the paper: the pressure of the paper thickness is small, and the pressure of the paper is thin. The pressure should be controlled at a reasonable level. The pressure is too great, the glue is wrinkled; the pressure is too low, and the film is foaming.

(5). Before checking the paper, check if there are two kinds of paper put together and whether the paper is deformed or not. According to the size of the mouthpiece, look at the die cut and then start the machine.

(6). Precautions before starting the machine: Check whether there is ink in the nozzle, whether or not the pressure roller is pressed against the surface of the roller, and observe whether the pressure plate is indented or not.

(7). After starting the machine, first use 50-100 pieces of waste for inspection to observe whether there is blistering, wrinkling, or no glue on the surface. After the commissioning, the team leader,

The supervisor confirms the production.

Third, the production process

1. Captain is responsible for overall production quality and safe operation of the entire machine

(1) Responsible for checking the product quality of the previous process. In the inspection, it is necessary to check the manuscript, and conduct spot checks on printing color difference, sticking, indentation, rules, etc. If any problem is found, it should be immediately reported to the monitor. If the problem is not solved, he has the right to stop production.

(2). Requires gluing products, found scrap, or there are several kinds of paper mixed together, to be stacked separately, and marked with a mark, reflected to the team leader, waiting for processing.

(3). The captain is responsible for random inspection of the film-covered products and solves the quality problems in production in a timely manner. At the same time, he supervises the subordinates to ensure good quality.

(4). Focus on the following aspects in product inspection:

a. Adhesion is good b. The surface layer can not be foamed c. Can not produce wrinkled film d. The surface can not have dust

(5). Supervise subordinates strictly in accordance with the operating procedures to ensure the safety of machinery and equipment and the personal safety of the employees. It is forbidden to wear gloves during operation.

2. The captain is fully responsible for the handover in production

(1) Do a good job of handing over to the next shift. Handover should be clear and clear.

(2) Responsible for the handover with the monitor and supervisor.

3, Captain in the production process, coordination of the work of the machine staff and work guidance

(1) The captain is responsible for directing and arranging the personnel of the station to perform production operations.

(2) Responsible for solving problems in the production process such as quality, equipment, and technology.

(3). The captain is responsible for guiding and training subordinates so that they can improve their production skills to meet production requirements.

4, the signing system

The signing in the production process shall implement the three-tiered signing system, ie, the team leader, supervisor and minister.

(1). 20,000 products below, signed by the team leader.

(2) 20,000-100,000 heads of product groups will be signed by the supervisor after signing.

(3) For more than 100,000 products, the team leader and the supervisor must sign and confirm the sample after the sample is signed.

5. The captain should lead the personnel of the machine and equipment to fully implement the “5S” work.

That is: sorting, rectifying, cleaning, cleaning and literacy.

6. Responsibility scope and working procedures of the machine assistant

(1) Obey the captain's arrangement and work hard to do his job.

(2) Responsible for loading and unloading of paper and delivery of paper.

(3). Responsible for glue addition.

(4) Do a good job of maintenance of machinery and equipment.

(5). Do a good job of "5S" work.

IV. Preparation before work

1. Check the overall production quality and machine operation of the class

(1). Make statistics on the production and production schedule of this class.

(2) Classify and register the quality of the products in this class, and count the quantity of qualified products, defective products and waste products.

(3). A brief record of the operation of the machine in this class, with emphasis on the replacement of the parts and consumables that have been adjusted in this class, and the adjustment of the operation after replacement.

2. The defective products and waste products in the production process shall be classified and treated, and their quality and quantity shall be indicated on the process sheet.

3. Check the implementation of "5S" before leaving work, and must ensure that the "5S" requirement is met during the shift.

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